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Skyworks Solutions: RF / Compound Semiconductor Fab

Manufacturing Intelligence Dashboard

OEE

74.3%

Target 85%

P1 Alerts

2

1 P2 active

Downtime cost (MTD)

$2.3M

↓25.8% vs prior mo

Knowledge queries

312

this week

Fleet Health

8 tools

CVD Chamber A

CVD · Bay 3

42

Applied Materials

MTBF 18.4d

Litho Tool 7

Lithography · Bay 1

68

ASML

MTBF 31.2d

CMP Station 3

CMP · Bay 2

91

Ebara

MTBF 67.8d

Etch Bay 2

Plasma Etch · Bay 3

85

Lam Research

MTBF 44.1d

Metrology Station 1

Metrology · Bay 4

55

KLA

MTBF 52.3d

CVD Chamber B

CVD · Bay 3

78

Applied Materials

MTBF 29.6d

Wet Bench Alpha

Wet Processing · Bay 5

88

FSI International

MTBF 81d

Diffusion Furnace 4

Diffusion · Bay 2

31

Kokusai Electric

MTBF 22.7d

Active Alerts

3 open
P1CVD Chamber A

Thermal anomaly · 23m ago · 87% confidence

P1Diffusion Furnace 4

Pressure deviation · 1h 14m ago · 73% confidence

P2Litho Tool 7

Vibration increase · 2h 0m ago · 71% confidence

AI Recommendations

HIGHCVD Chamber A

Schedule CVD Chamber A maintenance before next shift

Thermal anomaly pattern matches pre-failure signatures from 3 prior incidents. Probability of unplanned downtime in next 12 hours: 67%. Estimated cost of failure: $180,000. Cost of preventive intervention: $4,200.

CVD Thermal Fault SOP v2.1

HIGHLitho Tool 7

Order Litho Tool 7 stage bearings now

Current vibration trend intersects replacement threshold in approximately 8–11 days. Lead time for bearing P/N BRG-STAGE-NXT is 14 business days. Order immediately to avoid reactive downtime on a P2 tool.

Litho Tool 7 Maintenance History

MEDIUMCVD Chamber B

CVD Chamber B trending toward watch threshold

Health score declined from 84 to 78 over 7 days. No active alert yet. Recommend visual inspection of chamber liner and RF matching network during next scheduled 4-hour window.

CVD PM Procedures v1.3

OEE: 30-Day Trend

74.3%

Target: 85% | Started month at 68.1%

AI Knowledge Search

47 docs indexed

Workforce Readiness

12 technicians assessed

Top gap: Advanced lithography operation

Advanced lithography48
CMP process control62
RF plasma diagnostics66
SPC / statistical methods71

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